Precision CNC Routing & Milling Capabilities
Equipped with state-of-the-art 3-axis and 5-axis CNC machines, we deliver high-precision custom polycarbonate parts for industrial, optical, and architectural applications.
Max Working Area
Large format routing suitable for oversized machine guards, greenhouse panels, and structural dome covers.
Tight Tolerances
Ensuring strict dimensional stability and perfect fit for semiconductor, medical, and automotive components.
Thickness Range
Processing all grades of solid polycarbonate sheets, including hard-coated (abrasion-resistant) and anti-static (ESD) materials.
Machining Types
- 2D Routing & Cut-to-Size
- 3D Milling & Contouring
- Precision Turning
- Drilling & Countersinking
- Tapping (Threading)
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High Precision Routing
Utilizing advanced 3-axis and 5-axis CNC technology to achieve dimensional stability and tight tolerances up to ±0.05mm.
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Burr-Free Edge Quality
Our specialized routing strategies ensure clean, crack-free edges without the need for extensive post-processing.
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Material Integrity
Expertly handled to prevent internal stress and surface scratching, maintaining the optical clarity of your polycarbonate parts.
Technical Capabilities
| Machining Precision | ± 0.05 mm (Industry Leading) |
| Maximum Part Size | 2000mm x 4000mm (78" x 157") |
| Material Thickness | 0.5mm – 50mm Solid Polycarbonate |
| File Compatibility | DXF, DWG, STEP, IGS, PDF |
| Production Volume | From Prototyping to High-Volume |
* We maintain clean room standards for optical-grade polycarbonate machining to ensure zero contamination.
Processing Services
- Precision Drilling Included
- Counter-sinking Included
- Thread Tapping Available
- Vapor Polishing Optional
- Flame Polishing Optional
- Custom Beveling Available
- Edge Rounding Included
Available Processing Techniques
Advanced 3/5-axis routing for intricate contours and complex 3D shapes with precision accuracy.
High-speed drilling and internal threading for precise mechanical fastening and assembly.
Specialized chemical treatment to restore total optical clarity to machined edges and surfaces.
Edge finishing to remove sharp corners, ensuring safety, smoothness, and premium aesthetics.
Compatible Material Grades
The most versatile grade for machine guards and safety glazing. Offers crystal clarity and extreme impact resistance.
Specifically handled to protect the hard-coated surface from scratching during CNC routing and edge finishing.
Perfect for electronic assembly components and cleanroom enclosures. Prevents static discharge during machining.
Machined for aerospace and mass transit applications. Complies with UL94-V0 and other fire safety standards.
Multi-layered laminates processed for high-security glazing. We ensure zero delamination during heavy-duty cutting.
Optimized for outdoor architectural components. Machining maintains the integrity of the UV-protected layer.
Frequently Asked Questions
We accept all major CAD file formats, including .DXF, .DWG, .STEP, .IGS, and .PDF. For 3D complex components, .STEP files are preferred to ensure the highest dimensional accuracy.
We use specialized tungsten carbide bits designed for plastic machining and optimize spindle speeds to reduce heat. This prevents internal stress, ensuring the edges remain clear and crack-free without whitening.
At Polycarbonate.cc, we support both prototyping and bulk production. We have no strict MOQ for CNC services, allowing you to order single prototypes before moving to high-volume manufacturing.
Yes. We have extensive experience in machining coated polycarbonate. We keep the protective film on during the entire process and use specialized jigs to ensure the functional coating remains 100% intact.
All polycarbonate sheets are machined with their original PE protective film. Additionally, our CNC tables are cleaned between every job to prevent any debris from causing surface micro-scratches.
Standard lead time for prototypes is 3-5 business days. For bulk industrial orders, the timeline depends on the complexity and volume, typically ranging from 1 to 2 weeks.